What skills does a malt kiln operator need?

A malt kiln operator needs 27 essential skills including types of barley, temperature scales, fire-fighting systems, operate a heat treatment process, apply flame handling regulations. Core competencies include .

Will AI replace malt kiln operator jobs?

The AI disruption score for malt kiln operator is 43/100 (moderate risk). Some tasks may be automated but the role will evolve rather than disappear entirely.

Manufacturing & ProductionStationary plant and machine operatorsISCO 8160

malt kiln operator

Malt kiln operators tend kiln machines and equipment while supervising that the grain roasting operation maintains in specified roasting parameters.

European Skills Framework

Skills and knowledge areas required for this occupation based on European classification.

Essential (27)

types of barleytypes of barleyThe different types of barley; their characteristics, and quality.temperature scalestemperature scalesCelsius and Fahrenheit temperature scales.fire-fighting systemsfire-fighting systemsThe devices and systems used to extinguish fires; the classes and chemistry of fire.operate a heat treatment processoperate a heat treatment processApply heat treatment aimed at preparing and preserving half-finished or finished food products.apply flame handling regulationsapply flame handling regulationsApply the laws and organisation rules for the safe storage and use of flammables.clean food and beverage machineryclean food and beverage machineryClean machinery used for food or beverage production processes. Prepare the appropriate solutions for cleaning. Prepare all parts and assure that they are clean enough to avoid deviation or errors in ...apply HACCPapply HACCPApply regulations regarding manufacture of food and food safety compliance. Employ food safety procedures based on Hazard Analysis Critical Control Points (HACCP).be at ease in unsafe environmentsbe at ease in unsafe environmentsBe at ease in unsafe environments like being exposed to dust, rotating equipment, hot surfaces, sub-freezing and cold storage areas, noise, wet floors and moving lift equipment.control gas-fired furnace for malt roastingcontrol gas-fired furnace for malt roastingLight and control gas-fired furnace that heats malt drying kilns.roast maltroast maltRoast malt following the adequate procedures, paying attention to the time of roasting to obtain specified colour or hardness. Follow specifications of drying and roasting.take measures against flammabilitytake measures against flammabilityTake measures against fire. Liquor that contains 40% ABV will catch fire if heated to about 26 °C and if an ignition source is applied to it. The flash point of pure alcohol is 16.6 °C.set up machine controlsset up machine controlsSet up or adjust machine controls to regulate conditions such as material flow, temperature, or pressure.adhere to organisational guidelinesadhere to organisational guidelinesAdhere to organisational or department specific standards and guidelines. Understand the motives of the organisation and the common agreements and act accordingly.use different types of fire extinguishersuse different types of fire extinguishersUnderstand and apply various methods of firefighting and various types and classes of fire extinguishing equipment.monitor roastingmonitor roastingMonitor the roasting of coffee beans and grains for proper degree of roasting to produce the desired flavours and colours.apply requirements concerning manufacturing of food and beveragesapply requirements concerning manufacturing of food and beveragesApply and follow national, international, and internal requirements quoted in standards, regulations and other specifications related with manufacturing of food and beverages.apply GMPapply GMPApply regulations regarding manufacture of food and food safety compliance. Employ food safety procedures based on Good Manufacturing Practices (GMP).carry out checks of production plant equipmentcarry out checks of production plant equipmentCarry out checks of the machinery and equipment used in the production plant. Ensure that the machinery is working properly, set machines before usage, and assure continuous operability of the equipme...monitor temperature in manufacturing process of food and beveragesmonitor temperature in manufacturing process of food and beveragesMonitor and control required temperatures in the different phases of production until the product reaches suitable properties according to specifications.manage kiln ventilationmanage kiln ventilationManaging a product specific and energy efficient kiln ventilation.maintain industrial ovensmaintain industrial ovensMaintaining industrial ovens in order to ensure effective and correct operation.tend fans for machinestend fans for machinesStart fans that force conditioned air into drums or compartments.handle flammable substanceshandle flammable substancesManage flammable substances to roasting operations and ensure that safety measures are in place.tend agitation machinetend agitation machineTend agitation machine ensuring that there is a uniform agitation of the batch.exert quality control to processing foodexert quality control to processing foodEnsure the quality of all factors involved in a food production process.adjust temperature gaugesadjust temperature gaugesOperate temperature gauges to maintain food and drink items at appropriate temperatures.stand high temperaturesstand high temperaturesStand high temperatures while keeping concentration and efficiency under demanding circumstances.

Optional (13)

colour ranges of roastingcolour ranges of roastingDifferent colour codes and ranges, usually depicted in colour charts, to define their roast color levels.food dehydration processesfood dehydration processesThe processes by which fruit and vegetables are dehydrated including techniques such as sun drying, indoor drying, and industrial applications for drying food. The dehydration process goes from select...act reliablyact reliablyProceed in a way that one can be relied on or depended on.follow written instructionsfollow written instructionsFollow written directions in order to perform a task or carry out a step-by-step procedure.liaise with colleaguesliaise with colleaguesLiaise with fellow colleagues to ensure common understanding on work related affairs and agree on the necessary compromises the parties might need to face. Negotiate compromises between parties as to ...lift heavy weightslift heavy weightsLift heavy weights and apply ergonomic lifting techniques to avoid damaging the body.adjust drying process to goodsadjust drying process to goodsAdjust machine settings to adapt drying processes, drying times, and special treatments to the requirements of the goods to be dried.dispose food wastedispose food wasteDispose or collect food waste with the purpose of recycling or throwing away from the production process. Follow established procedures for their disposal taking care of the environment and the safety...perform services in a flexible mannerperform services in a flexible mannerAdapt service approach when circumstances change.liaise with managersliaise with managersLiaise with managers of other departments ensuring effective service and communication, i.e. sales, planning, purchasing, trading, distribution and technical.ensure compliance with environmental legislation in food productionensure compliance with environmental legislation in food productionMake sure to comply with environmental legislation in food production. Understand the legislation related to environmental matters in food manufacturing and apply it in practice.label sampleslabel samplesLabel raw material/product samples for laboratory checks, according to implemented quality system.follow verbal instructionsfollow verbal instructionsHave the ability to follow spoken instructions received from colleagues. Strive to understand and clarify what is being requested.