Manufacturing & ProductionStationary plant and machine operatorsISCO 8121
metal annealer
Metal annealers operate electric or gas kilns to soften metal so it can be cut and shaped more easily. They heat the metal to a specific temperature and/or colour and then slowly cool it, both according to specifications. Metal annealers inspect the metals through the entire process to observe any flaws.
European Skills Framework
Skills and knowledge areas required for this occupation based on European classification.
Essential (17)
metal forming technologiesmetal forming technologiesThe variety of technologies and techniques, such as forging, pressing, stamping, rolling and others, used for the forming processes of metal product manufacturing.quality standardsquality standardsThe national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.adjust burner controlsadjust burner controlsAdjust the heat in the burner regulating the thermostat according to the prescribed temperature following each product specification.inspect quality of productsinspect quality of productsUse various techniques to ensure the product quality is respecting the quality standards and specifications. Oversee defects, packaging and sendbacks of products to different production departments.maintain furnace temperaturemaintain furnace temperatureMonitor and govern the pyrometer to control the furnace temperature.observe products' behaviour under processing conditionsobserve products' behaviour under processing conditionsObserve the color of fires and pyrometric cones under certain processing conditions such as high temperature.troubleshoottroubleshootIdentify operating problems, decide what to do about it and report accordingly.use personal protection equipmentuse personal protection equipmentMake use of protection equipment according to training, instruction and manuals. Inspect the equipment and use it consistently.monitor automated machinesmonitor automated machinesContinuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment...operate metal heating equipmentoperate metal heating equipmentUse heating machinery to bake filled-up moulds or to melt steel, metal and other materials.restore traysrestore traysRestore the trays in order to be reused by removing them form the kiln and placing them into the lehr for gradual cooling and annealing.supply machinesupply machineEnsure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.consult technical resourcesconsult technical resourcesRead and interpret technical resources such as digital or paper drawings and adjustment data in order to properly set up a machine or working tool, or to assemble mechanical equipment.heat metalsheat metalsHeat steel and metals in fire; adjust and regulate heat controls to reach appropriate pouring temperature.follow production schedulefollow production scheduleFollow production schedule taking into account all requirements, times and needs. This schedule outlines what individual commodities must be produced in each time period and encapsulates various conce...keep records of work progresskeep records of work progressMaintain records of the progress of the work including time, defects, malfunctions, etc.set up the controller of a machineset up the controller of a machineSet up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.
Optional (17)
mechanicsmechanicsTheoretical and practical applications of the science studying the action of displacements and forces on physical bodies to the development of machinery and mechanical devices.read gas meterread gas meterRead gas measuring meter, recording the relevant information such as the amounts of gas dispensed and received.assemble metal partsassemble metal partsAlign and arrange steel and metal parts in order to assemble complete products; use the appropriate hand tools and gauges.monitor gaugemonitor gaugeOversee the data presented by a gauge concerning the measurement of pressure, temperature, thickness of a material, and others.remove defective productsremove defective productsRemove defective materials from the production line.perform test runperform test runPerform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its tasks, ...repair metal sheetsrepair metal sheetsRepair bent or torn sheet metal.perform kiln maintenanceperform kiln maintenancePerform small maintenance tasks on drawing kiln such as replacing the cooling pads of the jacket and plugging in the kiln with mortar.maintain equipmentmaintain equipmentRegularly inspect and perform all required activities to maintain the equipment in functional order prior or after its use.monitor conveyor beltmonitor conveyor beltMonitor the flow of the work pieces on the conveyor belt as they are processed by the machine to ensure optimal productivity.manage wastemanage wasteManage or dispose of significant amounts of waste materials and/or hazardous materials, in accordance with legislation, thereby respecting environmental and company responsibilities. Ensure required l...operate drying blowersoperate drying blowersOperate the portable air and heat blowers by placing them in the drying aisles in order to dry specific products.report defective manufacturing materialsreport defective manufacturing materialsMaintain required company records and forms in order to report any defective materials or questionable conditions of manufacturing machinery and equipment.monitor end-product drying processmonitor end-product drying processLet the end-products to cool and dry during the correct amount of time. If necessary, hasten the drying process using kilns or delay it by allowing water to humidify the products.record production datarecord production dataKeep a record of data such as name, colour and quantity of the produced goods.manage kiln ventilationmanage kiln ventilationManaging a product specific and energy efficient kiln ventilation.handle metal work ordershandle metal work ordersInterpret work orders in order to determine which metal parts should be produced.
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Quick Facts
ISCO GroupStationary plant and machine operators
Essential Skills17
Core Skills0