What skills does a electron beam welder need?

A electron beam welder needs 25 essential skills including electron beam welding machine parts, statistical process control, manufacturing processes, electron beam welding processes, types of metal. Core competencies include .

Will AI replace electron beam welder jobs?

The AI disruption score for electron beam welder is 49/100 (moderate risk). Some tasks may be automated but the role will evolve rather than disappear entirely.

Manufacturing & ProductionMetal, machinery and related trades workersISCO 7212

electron beam welder

Electron beam welders set up and tend machines designed to join separate metal workpieces together through the use of a high-velocity electron beam. They monitor the machining processes providing an alteration in the kinetic energy of the electrons that allows for them to transform into heat for the metal to melt and join together in a process of precise welding.

European Skills Framework

Skills and knowledge areas required for this occupation based on European classification.

Essential (25)

electron beam welding machine partselectron beam welding machine partsThe various parts of a metalworking machine designed to join metal pieces together using electron beams, such as the vacuum chamber, primary anode, cathode or electron gun, focusing coil, deflection c...statistical process controlstatistical process controlMethod of quality control that uses statistics to monitor processes.manufacturing processesmanufacturing processesThe steps required through which a material is transformed into a product, its development and full-scale manufacturing.electron beam welding processeselectron beam welding processesThe various processes of welding using electron beams, such as electron beam focusing, beam defelection, penetration, and others.types of metaltypes of metalQualities, specifications, applications and reactions to different fabricating processes of various types of metal, such as steel, aluminium, brass, copper and others.quality standardsquality standardsThe national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.tend electron beam welding machinetend electron beam welding machineTend a metalworking machine designed to join metal pieces by use of an electron beam exuding a concentrated heat source, monitor and operate it according to regulations.prepare pieces for joiningprepare pieces for joiningPrepare metal or other material workpieces for joining processes by cleaning the workpieces, checking their measurements with the technical plan and marking on the pieces where they'll be joined.monitor gaugemonitor gaugeOversee the data presented by a gauge concerning the measurement of pressure, temperature, thickness of a material, and others.operate welding equipmentoperate welding equipmentUse welding equipment to melt and join together pieces of metal or steel, wearing protective eyewear during the working process.remove inadequate workpiecesremove inadequate workpiecesEvaluate which deficient processed workpieces do not meet the set-up standard and should be removed and sort the waste according to regulations.troubleshoottroubleshootIdentify operating problems, decide what to do about it and report accordingly.remove processed workpieceremove processed workpieceRemove individual workpieces after processing, from the manufacturing machine or the machine tool. In case of a conveyor belt this involves quick, continuous movement.perform test runperform test runPerform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its tasks, ...wear appropriate protective gearwear appropriate protective gearWear relevant and necessary protective gear, such as protective goggles or other eye protection, hard hats, safety gloves.read standard blueprintsread standard blueprintsRead and comprehend standard blueprints, machine, and process drawings.ensure equipment availabilityensure equipment availabilityEnsure that the necessary equipment is provided, ready and available for use before start of procedures.use CAM softwareuse CAM softwareUse computer-aided manufacturing (CAM) programmes to control machinery and machine tools in the creation, modification, analysis, or optimisation as part of the manufacturing processes of workpieces.use automatic programminguse automatic programmingUtilise specialised software tools to generate computer code from specifications, such as diagrams, structured informations or other means of describing functionality.perform machine maintenanceperform machine maintenancePerform regular maintenance, possibly including corrections and alterations, on a machine or machine tool to ensure it remains in a proper productive state.apply precision metalworking techniquesapply precision metalworking techniquesComply with precision standards specific to an organisation or product in metalworking, involved in processes such as engraving, precise cutting, welding.supply machinesupply machineEnsure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.ensure correct metal temperatureensure correct metal temperatureEnsure the necessary, usually constant, temperature of processed metal workpieces during metal fabrication processes.program a CNC controllerprogram a CNC controllerSet up the desired product design in the CNC controller of the CNC machine for product manufacturing.set up the controller of a machineset up the controller of a machineSet up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.

Optional (26)

metal joining technologiesmetal joining technologiesThe various technologies used for the joining and assembling of fabricated metal workpieces.quality and cycle time optimisationquality and cycle time optimisationThe most optimal rotation or cycle time and over-all quality of a tool or a machine's processes.ferrous metal processingferrous metal processingVarious processing methods on iron and iron-containing alloys such as steel, stainless steel and pig iron.welding techniqueswelding techniquesThe different methods of welding together pieces of metal using various equipment, such as oxygen-acetylene welding, gas metal arc welding and tungsten inert gas welding.electrical dischargeelectrical dischargeThe qualities and applications of electrical discharge, including voltage and electrodes.electric currentelectric currentFlow of electric charge, carried by electrons or ions in a medium such as an electrolyte or a plasma.manufacture of small metal partsmanufacture of small metal partsThe manufacture of metal cable, plaited bands and other articles of that type, uninsulated or insulated cable not capable of being used as a conductor of electricity, coated or cored wire as well as b...manufacturing of metal containersmanufacturing of metal containersThe manufacture of reservoirs, tanks and similar containers of metal, of types normally installed as fixtures for storage or manufacturing use. The manufacture of metal containers for compressed or li...manufacturing of heating equipmentmanufacturing of heating equipmentThe manufacture of electrical ovens and water heaters by metalworking processes.types of metal manufacturing processestypes of metal manufacturing processesMetal processes linked to the different types of metal, such as casting processes, heat treatment processes, repair processes and other metal manufacturing processes.electricityelectricityThe principles of electricity and electrical power circuits, as well as the associated risks.manufacturing of weapons and ammunitionmanufacturing of weapons and ammunitionThe manufacture of heavy weapons (artillery, mobile guns, rocket launchers, torpedo tubes, heavy machine guns), small arms (revolvers, shotguns, light machine guns), air or gas guns and pistols, and w...manufacturing of steam generatorsmanufacturing of steam generatorsThe manufacture of steam or other vapour generators, the manufacture of auxiliary plant for use with steam generators: condensers, economisers, superheaters, steam collectors and accumulators. The man...inspect quality of productsinspect quality of productsUse various techniques to ensure the product quality is respecting the quality standards and specifications. Oversee defects, packaging and sendbacks of products to different production departments.supply machine with appropriate toolssupply machine with appropriate toolsSupply the machine with the necessary tools and items for a particular production purpose. Monitor the stock and replenish when needed.record production data for quality controlrecord production data for quality controlKeep records of the machine's faults, interventions and irregularities for quality control.apply preliminary treatment to workpiecesapply preliminary treatment to workpiecesApply preparatory treatment, through mechanical or chemical processes, to the workpiece preceding the main operation.spot metal imperfectionsspot metal imperfectionsObserve and identify various kinds of imperfections in metal workpieces or finished products. Recognise the best fitted manner of fixing the problem, which could be caused by corrosion, rust, fracture...operate precision measuring equipmentoperate precision measuring equipmentMeasure the size of a processed part when checking and marking it to check if it is up to standard by use of two and three dimensional precision measuring equipment such as a caliper, a micrometer, an...monitor automated machinesmonitor automated machinesContinuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment...advise on machinery malfunctionsadvise on machinery malfunctionsOffer advice to service technicians in case of machinery malfunctions and other technical repair tasks.maintain mechanical equipmentmaintain mechanical equipmentObserve and listen to machinery operation to detect malfunction. Service, repair, adjust, and test machines, parts, and equipment that operate primarily on the basis of mechanical principles. Maintain...ensure correct gas pressureensure correct gas pressureEnsure the necessary, usually constant, pressure of gas which is part of a machine or tool, such as torching equipment, used to process metal workpieces during metal fabrication processes.consult technical resourcesconsult technical resourcesRead and interpret technical resources such as digital or paper drawings and adjustment data in order to properly set up a machine or working tool, or to assemble mechanical equipment.smooth burred surfacessmooth burred surfacesInspect and smooth burred surfaces of steel and metal parts.keep records of work progresskeep records of work progressMaintain records of the progress of the work including time, defects, malfunctions, etc.