What skills does a chemical processing plant controller need?

A chemical processing plant controller needs 15 essential skills including good manufacturing practices, chemical processes, manufacturing plant equipment, basic chemicals, optimise production processes parameters. Core competencies include .

Will AI replace chemical processing plant controller jobs?

The AI disruption score for chemical processing plant controller is 52/100 (moderate risk). Some tasks may be automated but the role will evolve rather than disappear entirely.

Engineering ServicesScience and engineering associate professionalsISCO 3133

chemical processing plant controller

Chemical processing plant controllers control the chemical production process. They operate machines and systems, being responsible to monitor and maintain the equipment and the instruments in control.

European Skills Framework

Skills and knowledge areas required for this occupation based on European classification.

Essential (15)

good manufacturing practicesgood manufacturing practicesRegulatory requirements and Good Manufacturing Practices (GMP) applied in the relevant manufacturing sector.chemical processeschemical processesThe relevant chemical processes used in manufacture, such as purification, seperation, emulgation and dispergation processing.manufacturing plant equipmentmanufacturing plant equipmentThe characteristics and functioning conditions of manufacturing plant equipments such as chemical reactors, addition tanks, pumps, filters, mixers.basic chemicalsbasic chemicalsThe production and characteristisc of organic basic chemicals such as ethanol, methanol, benzene and inorganic basic chemicals such as oxygen, nitrogen, hydrogen.optimise production processes parametersoptimise production processes parametersOptimise and maintain the parameters of the production process such as flow, temperature or pressure.cope with manufacturing deadlines pressurecope with manufacturing deadlines pressureCope with a tight schedule on the manufacturing processes level and take the necessary actions when deadlines approach or when some processes fail.use ICT systemsuse ICT systemsSelect and use ICT systems for a variety of complex tasks in order to meet a variety of needs.monitor manufacturing quality standardsmonitor manufacturing quality standardsMonitor quality standards in manufacturing and finishing process.adhere to Standard Operating Proceduresadhere to Standard Operating ProceduresAdhere to and follow the Standard Operating Procedures (SOP).test chemical samplestest chemical samplesPerform the testing procedures on the already prepared chemical samples, by using the necessary equipment and materials. Chemical sample testing involves operations such as pipetting or diluting schem...manage chemical testing proceduresmanage chemical testing proceduresManage the procedures to be used in chemical testing by designing them and conducting tests accordingly.use chemical analysis equipmentuse chemical analysis equipmentUse the laboratory equipment such as Atomic Absorption equimpent, PH and conductivity meters or salt spray chambre.prepare chemical samplesprepare chemical samplesPrepare the specific samples such as gas, liquid or solid samples in order for them to be ready for analysis, labeling and storing samples according to specifications.test production input materialstest production input materialsTest the supplied materials prior to their release into processing, ensuring the results are complying with GMP (Good Manufacturing Practices) and to the suppliers` COA (Certificate of Analysis).monitor chemical process conditionmonitor chemical process conditionMonitor the conformity of the chemical process, checking all indicators or warning signals provided by the instruments such as recording instruments, flowmeters and panel lights.

Optional (14)

mathematicsmathematicsMathematics is the study of topics such as quantity, structure, space, and change. It involves the identification of patterns and formulating new conjectures based on them. Mathematicians strive to pr...energy efficiencyenergy efficiencyField of information concerning the reduction of the use of energy. It encompasses calculating the consumption of energy, providing certificates and support measures, saving energy by reducing the dem...multimedia systemsmultimedia systemsThe methods, procedures and techniques pertaining to the operation of multimedia systems, usually a combination of software and hardware, presenting various types of media such as video and audio.hazardous waste storagehazardous waste storageThe regulations and procedures surrounding the safekeeping of materials and substances which pose health and safety risks.mechanicsmechanicsTheoretical and practical applications of the science studying the action of displacements and forces on physical bodies to the development of machinery and mechanical devices.develop energy saving conceptsdevelop energy saving conceptsUse current research results and collaborate with experts to optimise or develop concepts, equipment, and production processes which require a lesser amount of energy such as new insulation practices ...inspect quality of productsinspect quality of productsUse various techniques to ensure the product quality is respecting the quality standards and specifications. Oversee defects, packaging and sendbacks of products to different production departments.perform risk analysisperform risk analysisIdentify and assess factors that may jeopardise the success of a project or threaten the organisation's functioning. Implement procedures to avoid or minimise their impact.oversee production requirementsoversee production requirementsOversee production processes and prepare all the resources needed to maintain an efficient and continuous flow of production.operate forkliftoperate forkliftOperate a forklift, a vehicle with a pronged device in front for lifting and carrying heavy loads.control minor maintenancecontrol minor maintenanceFollow up on the maintenance and repairs to be carried out. Solve minor problems and pass harder problems on to the person responsible for maintenance.manage chemical processes inspectionmanage chemical processes inspectionManage the chemical in-process inspection, making sure the inspection results are documented, the inspection procedures are well written and the checklists are updated.write batch record documentationwrite batch record documentationWrite reports on the manufactured batches history taking into account the raw data, tests performed and compliance to Good Manufacturing Practices (GMP) of each batch of product.clean mixerclean mixerPerform the cleaning of mixers in order to prepare them for mixing different types of compounds.